Online Training - Preventive Corrective Preventive Maintenance

DESKRIPSI  The course will cover topics on maintenance information how Preventive, Predictive and Corrective maintenance, parameter monitoring and analysis, Establishing a Predictive Maintenance Program and World-Class Maintenance.   MATERIAL OUTLINE 1. Introduction

• Why Use Best Maintenance Repair Practices
• Fundamental Requirements of Effective Preventive/Predictive Maintenance
• Safety First, Safety Always
• Impact of Maintenance
• Financial Implications and Cost Justification
• Fundamental Requirements of Effective
• Scheduled Preventive Maintenance
• Maintenance Engineering Roles and Responsibilities

2. Types of Maintenance Programs

• Preventive, Predictive and Corrective Maintenance
• Reliability Centered Maintenance
• How to Initiate Reliability Centered Maintenance

3. Preventive Maintenance

• Preventive Maintenance Components and Principle for Choosing Items for Preventive Maintenance
• Steps for Developing Preventive Maintenance Program
• Preventive Maintenance Measures and Activities
• Preventive Maintenance Benefits and Drawbacks

4. Predictive Maintenance Technologies and Monitoring Parameters

• Vibration monitoring
• Themography
• Tribology
• Visual inspections
• Ultrasonics
• Performance Trending and How to Establish a Performance Trending Program
• One-Time/Spot and Run-Time Measurements
• Short-Term and Long-Term Measurements/Monitoring
• Data Collection, Storage and Analysis

5. Process Parameters

• Pumps, Compressors and Motors
• Fans, blowers, and fluidizers
• Conveyors
• Mixers and agitators
• Dust collectors
• Process rolls

6. Establishing A Predictive Maintenance Program

• Goals, objectives, and benefits
• Functional requirements
• Selling predictive maintenance programs
• Selecting a predictive maintenance system

7. Corrective Maintenance

• Types of Corrective Maintenance
• Corrective Maintenance Steps, Downtime Components, and Time-Reduction Strategies at System Level
• Shaft Alignment
• Rotor Balancing
• Bearing Maintenance and Replacement
• Chain and V-Belt Drives
• Couplings
• Gears and Gearboxes
• Control Valves
• Packing and Seals
• Hydraulics and Lubrication
• Machinery Installation
• Maintenance Welding
• Repair and Maintenance of Rotating Equipment Components
• Protecting Machinery Parts Against Loss of Surface

8. World-Class Maintenance

• What is world-class maintenance?
• Five fundamentals of world-class performance
• Competitive advantage
• Focus on quality
• Focus on maintenance
• Overall equimpment effectiveness
• Elements of effective maintenance
• Responsibilities
• Supervision
• Standard procedures
• Workforce development